samedi 25 janvier 2014

A technology of mass distribution formation with aid of internal cavities


3D technology of solids production by means of laser's step-by-step propagation in the third (volumetric) direction can be used for nontrivial masses distribution of the whole object. The background idea of such technology is in creation of internal - totally closed hollows. Their dislocations, geometry and orientations might be arbitrary.

Being involved in CATIA V5 engineering software study and the following 3D print I'd like to demonstrate here my vision, perspectives and benefits of the approach of mass distribution formation by creation of internal hollows in process of solids level-by-level growth.

Example: The Rattlebacks (Celts) 3D printing

The Rattleback or Celt is a semi ellipsoid, which axis of mass symmetry does not coincide with geometrical symmetry. By means of it the solid possesses the following mechanical feature: it turns simply in one direction (direction of 'lighter part') and does not in opposite. Well, being turned in 'wrong way' it stops, oscillates and finally turns into another. There are many excellent references in the internet showing detailed explanation and physics of this phenomenon. It is very well known in theoretical mechanics during centuries. To get the described non-symmetry one normally adds two masses in the Celt's plane whose joining line has a small, usually 10-15 degrees deviation from the ellipse large axle. Or the same effect can be obtained by small tilt of the plane relative to vertical axis of rotation. Being students, we played with the last one in practice of the theoretical mechanics course in the Moscow state University.

Nowadays 3D printing technology brings into the world of Rattlebacks one new amazing thing: for an external observer the Celt canbe totally symmetric. The described above ways of the mass non-symmetric distribution are relatively easy to detect. It is very well seen externally and usually unprepared person explains the Celt's behavior by it's non-symmetry. But how the same person will explain the physics of externally totally symmetric Celt?
 

Here are my CATIA's figures of internal hollow spheres distribution and production technology (not shown). The software makes preliminary calculations of the center of mass position, moments and principal axes of inertia.